A vision born in the mountains
Zirkonzahn’s story begins with a bold idea: to transform zirconia into a revolutionary solution for dental laboratories. Enrico Steger, inspired by his surroundings and his roots, developed the Zirkograph, a groundbreaking device for processing zirconia. Since then, the company has continued to grow and become a major player in the dental industry, with a comprehensive product range that extends from titanium bases to advanced software solutions for the computer-aided design/computer-aided manufacturing (CAD/CAM) workflow. “Modern dentistry requires precision solutions and constant innovation,” Steger explained. “With our equipment and expertise, we have turned technical limitations into opportunities.”
Zirkonzahn excels in the production of dental components such as titanium bases and multiunit elements that meet the highest standards of biocompatibility and precision. “We combine all processes under one roof, from the development of the tools to the production of the parts,” Steger emphasised. This complete control allows the company to respond quickly to customer requests and ensure consistent quality.
Zirkonzahn products are not limited to mechanics: The company also offers innovative diagnostic systems, such as the PlaneSystem®, which can be used to capture and measure the individual information in the patient’s jaw area to produce functional and aesthetic dentures.
To achieve the high standards required for the production of complex dental components, Zirkonzahn relies on Tornos. With a fleet of 27 Tornos machines, including almost the entire EvoDECO range, the company is able to produce customised parts in large quantities with impeccable quality. “The EvoDECO is a machine that has transformed our production capacity, particularly for the most challenging parts,” said Andreas Kessler. With its 10 axes and ability to work with multiple tools simultaneously, the EvoDECO is ideal for machining highly complex dental components. Its versatility allows Zirkonzahn to reduce cycle times while ensuring consistent quality, which is crucial for critical applications such as dental implants. “It excels at multi-process operations such as turning, milling and drilling with high precision,” the technician added. Andreas Kirchler also highlighted the longevity of the machines. “Our first machines, such as the DECO 13, are still in daily use after more than 15 years. This is a testament to their reliability,” he said. With a renewed focus on innovation, Zirkonzahn is exploring new ways to meet the changing needs of its customers. Its collaboration with Tornos continues.
With around 350 employees working mainly at several sites in the Puster Valley, Zirkonzahn remains firmly rooted in South Tyrol. This decision, motivated by the proximity to a local ecosystem of training and technical skills, enables the company to ensure exceptional production quality.
“Our region is a driving force for innovation,” Steger emphasised, “and we are proud of the fact that we have the best skilled workers in South Tyrol. We benefit from highly qualified employees, which is crucial to maintaining our commitment to perfection.”
Zirkonzahn provides far more than technical solutions. The company has also invested in training with its worldwide network of training centres. These centres offer customised courses on CAD/CAM systems, milling techniques, and the advanced use of dental materials such as zirconia. “Educating our customers is essential to ensuring their success,” Steger explained. The training not only enables them to master the tools, but also to innovate and push the boundaries of modern dentistry.
Zirkonzahn embodies a vision in which tradition and technology are intertwined to push the boundaries of modern dentistry. With its unwavering commitment to quality, innovation and customer service, the company is positioning itself as an indispensable partner for dental laboratories around the world. Although Zirkonzahn’s heart beats in South Tyrol, its commitment extends beyond its borders. The company is always active in providing technical and logistical support to its customers around the world. Its international team guarantees fast deliveries and personalised support so that dental laboratories can operate without interruption.
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