The complex components that Niru is dealing with can only be manufactured effectively if there is close collaboration with the customer in relation to CAD /CAM considerations. Julien Ducommon usually receives a CAD file. He uses the GibbsCAM program to simulate the machining process on a computer; this optimizes the subsequent process, including the traverse paths. The fine-tuning work is done on the Bumotec itself. Although Niru Swiss uses digital in-line measurement technology, Ducommon also carries out quality assurance on all components after the machining process using high-tech equipment. Julien Ducommon: “Even though we produce simulations and carry out optimization work beforehand, continuous monitoring is the only way to ensure that we comply with all the applicable parameters for the complex components we are machining. The perfection level of each component we produce must always be documented. That is simply the reality of producing complex, high-quality components in small production runs.”

When new orders are received, the team in Geneva completes small test runs that involve producing a small number of test components. If the results are good, larger orders may be received. One of the factors that helped Niru Swiss to build such a solid reputation is the collaboration with avant-garde brand Urwerk and its founder Felix Baumgartner, who Julien Ducommon knows from his time working in the watchmaking industry earlier in his career. The Bumotec machining center is currently proving its worth with a special component for the Urwerk brand (also see the separate interview with Urwerk CEO Baumgartner and Starrag Manager Violante on page 30): The case of the new UR-111C wristwatch is just 0.59 in high and 1.8 in wide, and there is no screw-mountable bottom plate. Instead, it is cut from an aluminum blank and includes a 0.79-in-deep side compartment to accommodate the movement. The work is completed to the high quality that is synonymous with the Bumotec, delivering excellent repeating accuracy to the last micrometer, from early in the morning until late at night.

Niru Swiss is set to gain even more recognition thanks to its work on this component. With this in mind, 35-year-old Julien Ducommon is already turning his attention to a new workshop that will provide much more space for both staff and machines. But how does he view the importance of the Bumotec brand in this extensive process, particularly with reference to the Starrag brand message “Engineering precisely what you value”? Julien Ducommon: “For me, what’s most important in this competitive field is the ability to deliver optimum productivity, precision and stability. And that’s why I can say with certainty that my next CNC machine will also be a Bumotec.”