industrial

Tangible success

The Stahlwille die forge manufactures tools at the Starrag Heckert H55 machining center

Stahlberg, Erzwiese and “Finstertal" mine: In the district of Schmalkalden-Meiningen, Germany, many place names point to the high volume of ore in the area. Due to mineral resources of iron, silver and copper, many tool workshops, ironworks and forges have been built on the edge of the Thuringian Forest since the Middle Ages. Among them were artisan pioneers, such as tool manufacturer SWM-Gesenkbau, who was part of the industrialization in the early twentieth century and is still going strong today.

“The Heckert is a workhorse. It has allowed us to open up countless new possibilities, with more being discovered all the time.”

One day, the pragmatist realized that the production of large pliers showed potential for optimization. For him, the typical approach of increasing the degree of automation with robots and complex, standardized clamping devices was not enough. In his opinion, metal cutting was the weak point – clamping and milling the pliers’ heads took too long. Moreover, the spindles had a limited capacity. Danz explains further: “In addition, the product variety was severely limited and retooling was very time-consuming. So it was clear that we had to rethink the production line. Our goal was to significantly shorten the production process and keep the set-up time as short as possible”.

The greatest challenge was the building structure at the mechanical production site. According to Danz, the production hall is “a GDR building from the 1960s, where the width of the stud frames and the load capacity of the floors set the pace”. The only solution was to bring in production technology from Chemnitz. After all, the Heckert compact series is characterized by one feature in particular: it offers maximum productivity with minimal space requirements.

No fear of speed!

Take a closer look at THE highly dynamic solution that masters even ambitious cutting on workpieces up to 1.5 tonnes despite lightning-fast positioning! In the video, Starrag's CSO Alexander Attenberger and experts from the plant in Chemnitz introduce the new Heckert H65.